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A leading construction materials supplier in the Mid-Atlantic was experiencing capacity limitations due to an existing electromagnetic pan feeder installed in a surge tunnel application. The aging feeder was struggling to keep pace with production demands and required frequent maintenance, creating bottlenecks in their limestone processing operation. Looking to increase plant capacity while improving [...]
A refinery coproducts producer was beginning to experience increasing maintenance issues and downtime due to an aging integral shaft classifying screen. The screen had reached the end of its expected operational life, and the refinery was in need of a replacement screen that could be easily incorporated into the existing pet coke screening process. [...]
A leading aggregate producer in Pennsylvania approached JVI Vibratory Equipment to upgrade their cone crusher operations at their limestone quarry. The challenge: replace an existing belt conveyor system feeding their cone crusher with a more efficient, lower-maintenance solution capable of handling 600 tons per hour (TPH) of limestone. In this article, we'll explore why [...]
A steel mill was experiencing increasing maintenance issues with an aging screen at their facility. The issues with the screen were causing considerable downtime and they were looking to replace the screen. The mill reached out to JVI for a solution. The new screen needed to classify metallurgical coke discharging from railcar unloading hoppers, [...]
Vibratory scalping screen protects downstream equipment A JVI customer in the construction industry reached out to replace an aging vibratory screen in one of their manufacturing processes. In this case study we will cover how JVI was able to retrofit a custom vibratory scalping screen into their process, while meeting [...]
A steel mill faced the challenge of replacing an aging feeder, also known as a vibrating channel, which was nearing the end of its operating life. The customer reached out to JVI for a solution, having previously relied on JVI to retrofit a new pan feeder in a similar application at another mill. The [...]
A JVI customer reached out to upgrade two of their cone crusher stations. In this article we will cover why the customer wanted to upgrade their stations and how JVI was able to retrofit the new cone crusher feeders. Reasons to Upgrade The customer is currently utilizing a JVI Cone Crusher Feeder to [...]
A customer reached out to JVI in need of a feeder that could provide feed rates of 50 TPH up to 150 TPH for their cement facility. The feeder will be placed under a pebble quicklime silo and regulate the flow of material onto a conveyor belt that will transport the material downstream for [...]
Vibratory feeders are used in the steel production process to closely regulate the flow of alloys and additives from storage hoppers to the melting process. Vibratory screens are used in the steel production process to classify material by size and ensure only on -spec material moves through the process. In order to optimize the [...]
Batching feeders are used in steel mills to add the precise amounts alloys and fluxes to achieve the desired final product. Steel production requires specific amounts of each to achieve the desired type of steel and these feeders are critical for ensuring a high-quality final product. A customer reached out to JVI for help [...]